Производитель трубопроводной арматуры, проектировщик трубопроводных систем и конечный потребитель используют условные обозначения и кодировку изделий. В производстве одним из основных технических документов являются технические условия (ТУ). Основным документом для продаж служат каталоги изделий. Соответствующее построение системы кодирования трубопроводной арматуры может стать единой основой логического построения выше указанных технических документов и конструктивного взаимодействия участников процесса запуска арматуры в жизненный цикл. Система кодирования — это не только способ зашифровать изделие, это — система координат, показывающая место данного изделия в пространстве возможных конструктивных решений.
Система кодирования трубопроводной арматуры в виде многомерной кодовой комбинации приведена в статье Макарова В.В. Шанурина А.Л. Михеева В.Е. в Журнале Арматуростроение №5, 2007 . Такой подход позволяет описать неограниченное количество сочетаний кодируемых признаков. Большинство вариантов сочетаний при таком подходе будет чисто теоретическим, поскольку в реальности один параметр (код) ограничивает диапазон другого параметра. Например, высокие давления практически не сочетаются с большими диаметрами.
Проектировщику трубопроводных систем описательные возможности многомерного кодирования конкретных конструктивных реализаций не являются предпочтительными. На стадии разработки технического задания (ТЗ) однозначными и заданными являются условия и режимы работы. Кодируя, например, температуру, проектировщик должен понимать, какие коды системы допустимы для конструкционных материалов. Сама же конструктивная реализация может быть многовариантной.
Проектировщику предпочтительнее иметь алгоритм поэтапного формирования кода, который в итоге выведет на конкретное техническое решение и реально существующую конструктивную реализацию той или иной трубопроводной арматуры. Решение данной задачи возможно при построении системы кодирования и структуры ТУ и каталогов по схеме «от общего к частному». Под «частным» здесь понимается конкретная конструктивная реализация.
При таком подходе система кодирования берется за основу построения технического документа (ТУ, каталога ) в целом. Система кодирования, увязанная с ТУ и взятая за основу при построении общей структуры технической документации, способствует объективной оценке проектировщиком трубопровода и потребителем изделия его эксплуатационных свойств и соответственно- продвижению продукции.
Принципы системы кодирования.
5. Отражение конструктивной реализации в графическом виде с табличным представлением параметров и массо-габаритных характеристик.
Ниже приводится пример из ТУ для центрических затворов.
А.1. Затворы дисковые поворотные запорно-регулирующие центрические
Структура кодовых обозначений параметров и условий работы затворов центрических
AM 401 – XXX – XXX BXXX CXXX DXX EXX FXXX GXX – XXXX -X
Буквы и цифры, обозначающие климатическоеисполнение и категорию размещения
Класс герметичности запирающего элемента (ЗЭл) затвора по ГОСТ 9544-2015
Номинальное давление PN, МПа
Номинальный диаметр DN
Тип арматуры – затвор запорно-регулирующий центрический
КОД | Таблица расшифровки кодов материального исполнения и условий работы затворов центрических | |||||||
В | Материал корпусных деталей «В» | |||||||
В503 | 20Л | В561 | 12Х18Н12М3ТЛ | В632 | A351-CF8М | В934 | GG25 | |
В504 | 25Л | В602 | A216-WCB | В901 | СЧ20 | В940 | GGG40 | |
В560 | 12Х18Н9ТЛ | В631 | A351-CF8 | В921 | ВЧ40 | В946 | QT450 | |
Е | Рабочая среда «Е» | |||||||
Е02 | Вода холодная и горячая, пар, аммиак и аммиачные соли, окислители | |||||||
Е07 | Вода, морская вода, воздух, минеральные и растительные масла и жиры, мягкие щелочные растворы, спирты, ацетилен, ГСМ, нефтепродукты, углеводороды | |||||||
Е08 | Минеральные и растительные масла и жиры, синтетические и гидравлические жидкости, воды, спиртовые и солевые растворы | |||||||
Е09 | Окислители, горячий воздух и газ |
Таблица А.1.1
F | Максимальная температура рабочей среды, °С, «F» | ||||
F90 | F130 | F180 | F200 | ||
G | Материал уплотнения запирающего элемента (ЗЭл) затвора «G» | ||||
G63 | G66 | G61 | G65 | ||
Нитрил (NBR) | ЭПДМ (EPDM) | Витон (FPM) | Силикон (SI) | ||
XXXX | Климатическое исполнение и категория размещения | ||||
У1(2,3) | Районы с умеренным климатом от минус 40 до плюс 40 ºС | ||||
УХЛ4 | Районы с умеренным и холодным климатом от плюс 1 до плюс 35ºС | ||||
УХЛ5 | Районы с умеренным и холодным климатом от минус 10 до плюс 35ºС | ||||
Т1(2,3) | Районы с тропическим климатом от минус 10 до плюс 45 ºС | ||||
ТМ1(2,3,4) | Районы с тропическим морским климатом от плюс 1 до плюс 45 ºС | ||||
ТВ1(2,3,4) | Районы с влажным тропическим климатом от плюс 1 до плюс 40 ºС | ||||
Классификационное обозначение | |||||
4Н | |||||
Класс герметичности | |||||
«А» |
(продолжение)
Расходная характеристика |
Равнопроцентная, при углах открытия диска от 20° до 70°.
При углах открытия до 60 – 70° затворы могут использоваться для дросселирования потока рабочей среды. |
Коэффициент сопротивления |
Для DN ≤ 500 ζ <0,3; Для DN ˃500 ζ <0,2 |
Направление подачи среды |
Любое |
Установочное положение |
Любое, кроме положения электроприводом вниз для электроприводных затворов |
А.1.2. Габаритно-массовые характеристики затворов центрических
А.1.2.1. Затворы межфланцевые и межфланцевые с проушинами
Таблица А.1.3
КОД | Таблица расшифровки кодов конструктивного исполнения затворов | ||
ХХХ | Диапазон номинальных диаметров DN | ||
DN40 … DN500 | DN600 … DN1200 | ||
ХХХ | Диапазон номинальных давлений PN МПа (кгс/см2) | ||
0,25 (2,5); 0,6 (6,0); 1,0 (10); 1,6 (16) | 0,25 (2,5); 0,6 (6,0); 1,0 (10) | ||
С | Тип присоединения к трубопроводу «С» | ||
С020 | Межфланцевое (DN40 … DN500) | ||
С021 | Межфланцевое с проушинами (DN600 … DN1200) | ||
С120, С121 | Межфланцевое и межфланцевое с проушинами, с ответными фланцами под приварку встык типа 11 по ГОСТ 33529 | ||
С220, С221 | Межфланцевое и межфланцевое с проушинами, с ответными фланцами плоскими под приварку типа 01 по ГОСТ 33529 | ||
D | Тип управления «D» | ||
D01 | Ручной (рукоятка) | ||
D05 | Под установку привода (фланец по ISO) | ||
D10 | Ручной (редуктор) | ||
D80 | Электрический привод |
Рис А.1.2
Рис А.1.3
AM 401 – XXX – XXX BXXX CXXX DXX EXX FXXX GXX – XXXX — X | |||||||||
DN | PN
кгс/см2 |
Размеры, мм | n×d | Масса не более, кг | |||||
H | H1 | D1 | L1) | D01 | D10 | D052) | |||
40 | 2,5; 6,0 | 138 | 68 | 100 | 32 | 4 универсальных отверстия
для PN 6,0 … 16 |
3,0 | 8,0 | 3,0 |
10;16 | 110 | ||||||||
50 | 2,5; 6,0 | 161 | 80 | 43 | 3,2 | 8,2 | 3,2 | ||
10;16 | 125 | ||||||||
65 | 2,5; 6,0 | 175 | 89 | 130 | 46 | 3,4 | 8,4 | 3,4 | |
10;16 | 145 | ||||||||
80 | 2,5; 6,0 | 181 | 95 | 150 | 3,5 | 8,5 | 3,5 | ||
10;16 | 160 | ||||||||
100 | 2,5; 6,0 | 200 | 114 | 170 | 52 | 6,1 | 11,5 | 6,5 | |
10;16 | 180 | ||||||||
125 | 2,5; 6,0 | 213 | 127 | 200 | 56 | 8,2 | 13,2 | 8,2 | |
10;16 | 210 | ||||||||
150 | 2,5; 6,0 | 226 | 139 | 225 | 9,6 | 14,6 | 9,6 | ||
10;16 | 240 |
ВЫВОДЫ
1. Предлагаемая система кодирования ранжирует и объединяет информацию в ТУ на изделие и делает ее последовательно-логичной для проектировщика трубопроводных систем.
2. Дает общее представление об ассортименте производимой трубопроводной арматуры в привязке к условиям эксплуатации.
3. Сокращает повторяемость и соответственно громоздкость таблиц при переборе большого количества вариантов сочетаемых параметров.
4. Уменьшает количество процедур согласования с заказчиком.
5. Обеспечивает однозначное понимание заказчиком конструктивного исполнения и эксплуатационных характеристик трубопроводной арматуры
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This type of writing should always be supported.
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It’s great to find content like this.
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Seo ve sosyal medya danışmanlığı konusunda soft ajanstan hizmet alıyorum, kendilerine teşekkür ederim.
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Kurumsal Web tasarım hizmetleri çok iyi gerçekten çok iyi işler çıkartıyorlar tebrik ederim, iki firmamız içinde güzel işler başardık ve dijital reklamlar ile yeni müşteriler edindik keşke daha erkenden tanışabilseydik diye düşünüyoruz.
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Thanks to Supsis Live Support System and Chatbot, you can respond to requests from all communication channels (Whatsapp, Instagram, Facebook, Sms, Mail) in a single application, follow your visitors and provide online support.
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